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Metals

In recent years, the metals industry has been characterized by consolidation, globalization, and relentless cost pressure, and the dramatic changes continue. Smaller companies are being acquired by larger conglomerates, resulting in the closing of inefficient facilities and optimizing the utilization of other assets.

The growth in demand for metals products also continues to shift toward developing economies. In addition, the metals supply chain has become more complex due to the constant change in the demand and supply patterns of this global economy. Top metal producers strive to gain a competitive advantage by creating a supply chain that can quickly respond to the market demand variation while minimizing costs.

i2 solutions are designed to enable primary metals companies to become low-cost, high-margin producers. These solutions are specific to the needs of steel and aluminum producers, and have been developed and proven by working with many of the world’s largest metals companies. i2 supply chain solutions are being used in the production environments of the top 10 steel companies in the world.


Video Testimonial:
Optimizing Global Capacity at JFE Steel

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Deutsche Edelstahlwerke GmbH

Like many steel manufacturers, Deutsche Edelstahlwerke GmbH (DEW) has very complex production processes. It produces 40,000 different varieties of steel products, each of which involves up to ten production stages, including melting, rolling, forging, sawing, adjusting, and testing.

Success Story: Deutsche Edelstahlwerke GmbH

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Featured Solutions

i2 Agile Business Process Platform

i2 Supply Chain Strategist

i2 Inventory Optimization

Key challenges faced by metals companies can include:

  • Optimizing inventory investment, including raw materials, WIP, and finished inventories
  • Maximizing the value of supplier relationships
  • Determining the effect of shutting down or opening new manufacturing facilities
  • Improving the accuracy of price and volume forecasts
  • Determining the best product mix
  • Making reliable customer delivery promises
  • Utilizing key assets optimally
  • Prioritizing orders for key customers
  • Improving quality and product yields through better scheduling decisions
  • Improving transportation efficiency

i2 solutions for the metals industry can enable best practices including:

  • Improved delivery performance to customers
  • Reduced manufacturing and inventory costs
  • Increased efficiency in supplier relationships
  • Optimized product mix
  • Reduced order lead times

 

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